Integra Hydraulic & Automation

In line with the requirements defined during the project planning phase, theoretical plans are transformed into tangible designs. Our experienced engineering team meticulously designs every detail of hydraulic and pneumatic systems using modern 3D modeling and CAD software. In this process, each component of the system is modeled in three dimensions, ensuring seamless compatibility between all parts. With CAD-assisted design, even the smallest details are analyzed in advance, allowing potential issues to be identified before production begins. Performance, reliability, and durability criteria are tested in simulation environments, ensuring the design is optimized for maximum efficiency.

Projects in which every detail has been defined during the design phase are brought to life in the production process through welded assembly. At this stage, the selected materials and components are joined using the most suitable welding techniques. Our skilled welders work in compliance with high quality standards, ensuring the durability and safety of the system. In this process, carried out with modern welding technologies and precise equipment, connections between components are made to deliver maximum strength. As a result, a structure that is both long-lasting and high-performing is achieved. In addition, through our quality control procedures, every weld point is meticulously inspected, eliminating even the slightest possibility of error. The welded assembly phase forms the backbone of our production process, providing a solid foundation for the smooth progress of subsequent assembly and commissioning stages.

One of the key stages of our production process is the machining phase, which is extensively used, especially in hydraulic cylinder manufacturing. At this stage, parts are processed and shaped with the highest precision in accordance with the dimensions and tolerances defined during the project planning and design phases. With the machining equipment available in our own workshop, each component is carefully processed, and critical parts used in hydraulic cylinders—such as pistons, gland caps, tubes, and chrome-plated rods—are prepared to deliver the required durability. As a result, the parts achieve a long-lasting, reliable, and high-performance structure. Supported by rigorous quality control procedures, the machining stage plays a vital role in ensuring the reliability and efficiency of hydraulic systems. In this way, we provide our customers with solutions that are not only technically flawless but also economically efficient.

In the paint shop phase, which is one of the final steps of our production process, the manufactured parts are carefully painted to enhance both durability and aesthetics. At this stage, surfaces are first cleaned and pre-treated, then coated using the most suitable painting techniques to ensure long-lasting protection. The painting process not only adds visual value but also increases resistance against external factors, providing protection against corrosion and wear. All of our products, especially hydraulic cylinders, go through this painting stage and are delivered to our customers with both durability and a professional appearance. Thanks to this stage, our products meet the highest quality standards not only in terms of performance but also in aesthetics.

One of the most critical steps of our production process is the testing phase, where our finished products undergo comprehensive inspections. At this stage, hydraulic control blocks, hydraulic power units, and hydraulic cylinders are subjected to a variety of tests. Products are meticulously examined with pressure tests to ensure durability, signal tests to verify accuracy and reliability, function tests to measure performance and functionality, and leakage tests to confirm sealing integrity. All these inspections are carried out under conditions that closely simulate real working environments, guaranteeing compliance with international quality standards. At the end of the testing process, we deliver solutions to our customers that are not only high-performing but also proven to be reliable and long-lasting. This stage represents the strongest reflection of our commitment to quality and our customer-oriented approach.

One of the final and most important steps of our production process is the quality control stage. At this point, all completed products are carefully inspected and checked for compliance with the defined standards. In particular, hydraulic cylinders, hydraulic power units, and control blocks undergo detailed post-production testing, where they are evaluated in terms of dimensions, tolerances, surface quality, and functionality. Our quality control team uses precise measuring devices and inspection methods to ensure that every product is long-lasting, reliable, and high-performing. No detail is overlooked during this process, leaving no room for error. Through the quality control stage, we deliver products to our customers that are fully approved not only from a technical perspective but also in terms of reliability. This approach ensures the integrity of our production process and elevates customer satisfaction to the highest level.