Integra Hydraulic & Automation

Production Stages

Project Engineering Phase | Manufacturing Stages

Production Stages

Project Planning

During the project engineering phase, the first and most important step of our manufacturing process, we analyze our customers' needs down to the finest detail and develop solutions that best meet their expectations. With their knowledge in hydraulic, pneumatic and automation, our experienced engineering team plans system designs in the most efficient way both technically and economically.

At this stage, detailed engineering calculations are made, the most suitable components are selected, and a solid infrastructure is established for all phases of the project, with reliability and performance prioritized. Thus, a strong foundation is laid for the subsequent manufacturing and application processes to proceed smoothly.

At this stage, detailed engineering calculations (flow rates, pressures, power requirements), the most suitable component selection (hydraulic pumps, valves, pneumatic conditioners, filters, lubrication systems), establishment of system infrastructure (hydraulic power units, control blocks, hydraulic cylinders, test machines), automation integration plan and turnkey project schedule, and risk analysis are carried out.

Thanks to this solid foundation created with reliability and performance at the forefront, manufacturing and application processes proceed without issues, costly revisions are prevented, and operational efficiency is maximized throughout the system's life.

Our company was established in 2018 to offer the most suitable technical and economical solutions in the fields of hydraulic, pneumatic and automation. Acting with this philosophy during the project engineering phase, we offer our customers not just a product, but a properly designed, reliable, and sustainable system.

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Design Phase | 3D Modeling & Simulation

Production Stages

Design

In line with the needs identified during the project engineering process, theoretical plans are made concrete during the design phase. Using modern 3D modeling and CAD software, our experienced engineering team meticulously designs all details of hydraulic and pneumatic systems.

During this process, each component of the system is modeled in three dimensions, ensuring that all parts work in perfect harmony with each other. Thanks to CAD-assisted design, even the smallest details are analyzed in advance, and potential issues are identified before moving to the manufacturing phase. Performance, reliability, and durability criteria are tested in a simulation environment, and the design is optimized for maximum efficiency.

During the design phase, 3D modeling, CAD-assisted drawing, simulation and analysis, component integration, and output management are carried out.

In the design phase, the following gains are achieved: pre-manufacturing error detection and risk reduction, optimum material and component selection, shorter prototyping time, modular designs that facilitate maintenance and service, cost-effective engineering solutions, compliance with ISO, CE and industry standards, and detailed technical documentation and manufacturing package.

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Welded Joining Phase | Manufacturing Stages

Production Stages

Welding

Projects with all details determined during the design phase are brought to life in the manufacturing process with the welded joining step. At this stage, selected materials and parts are joined together using the most appropriate welding techniques. Our experienced welding masters work in accordance with high quality standards, ensuring the durability and safety of the system.

In this process, carried out with modern welding technologies and precision equipment, connections between parts are joined to provide maximum strength. Thus, a structure that is both long-lasting and high-performance is achieved. Additionally, with our quality control procedures, every weld point is meticulously inspected, eliminating even the slightest possibility of error.

The welded joining phase forms the backbone of our manufacturing process and provides a strong foundation for subsequent assembly and commissioning operations to proceed smoothly.

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Machining Phase | Hydraulic Cylinder & Special Part Manufacturing

Production Stages

Machining

The machining phase, one of the important steps of our manufacturing process, is intensively used especially in hydraulic cylinder manufacturing. At this stage, parts are machined according to the dimensions and tolerances determined during the project engineering and design phase, and shaped with the highest precision.

Each part is meticulously machined using the machining equipment in our own workshop, and components used in hydraulic cylinders such as pistons, gland nuts, tubes, and chrome-plated rods are prepared to provide the necessary durability. Thus, the parts achieve a long-lasting, reliable, and high-performance structure.

The machining phase, supported by quality control processes, is of great importance for the reliability and efficiency of hydraulic systems. In this way, we offer our customers solutions that are both technically flawless and economically efficient.

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Painting Facility | Surface Treatment & Corrosion Protection

Production Stages

Painting Facility

In the painting phase, one of the final steps of our manufacturing process, the manufactured parts are carefully painted to provide durability and aesthetics. At this stage, surfaces are first cleaned and subjected to necessary pre-treatments, then coated with appropriate painting techniques to provide long-lasting protection.

The painting process not only adds visual value but also increases the durability of parts against external factors and provides protection against corrosion and wear. All our products, especially hydraulic cylinders, go through the paint shop process and are delivered to our customers with both robustness and a professional appearance.

Thanks to this stage, our products meet the highest quality standards not only in terms of performance but also in terms of aesthetics.

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Testing Phase | Comprehensive Quality & Reliability Tests

Production Stages

Testing

In the testing phase, one of the most critical steps of our manufacturing process, our manufactured products are comprehensively inspected. At this stage, hydraulic control blocks, hydraulic power units, and hydraulic cylinders are subjected to various tests.

Products are meticulously inspected for durability through pressure tests, for accurate and reliable operation through signalization tests, for performance and functionality through function tests, and for leak-tightness through leakage tests. All these checks are carried out in an environment closest to actual operating conditions, guaranteeing compliance with international quality standards.

At the end of the testing process, our customers are offered not only high-performance solutions but also solutions that are proven reliable and long-lasting. This phase is the strongest indicator of the importance we place on quality and our customer satisfaction-oriented approach.

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Quality Control | Meticulous Inspection & Reliable Product Guarantee

Production Stages

Quality Control

One of the final and most important steps of our production process is the quality control stage. At this point, all completed products are carefully inspected and checked for compliance with the defined standards. In particular, hydraulic cylinders, hydraulic power units, and control blocks undergo detailed post-production testing, where they are evaluated in terms of dimensions, tolerances, surface quality, and functionality.

Our quality control team uses precise measuring devices and inspection methods to ensure that every product is long-lasting, reliable, and high-performing. No detail is overlooked during this process, leaving no room for error.

Through the quality control stage, we deliver products to our customers that are fully approved not only from a technical perspective but also in terms of reliability. This approach ensures the integrity of our production process and elevates customer satisfaction to the highest level.

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